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A fine cigar is the product of painstaking tobacco cultivation, careful curing, fermentation, and aging of the tobacco, hand-rolling of the cigar, and well-timed aging and drying of the final cigar product. Each of these elements is critical in creating a high-quality cigar that burns well, has a pleasant taste and aroma, and has a high market value.
Tobacco, unlike most other agricultural plants, cannot be commercially grown from seed in the soil, as the seeds and seedlings are too small and delicate to be viable. Instead, seedlings are started indoors or in greenhouse settings, then transplanted into the ground once they have achieved a certain size. Cigar tobacco is grown mainly in the Americas, with significant crops in the United States, Brazil, Cuba, the Dominican Republic, Honduras, Mexico, and Nicaragua. Cigar tobacco is also grown in Cameroon, the Philippines, and Indonesia.
Once the leaves are harvested, they must be cured, fermented, and aged in order to create the unique tobacco taste and smell. The aging process uses a combination of heat and shade to reduce the leaf's sugar and water content without rotting. Curing in this fashion takes between 25 and 45 days, depending on the climate. The fermentation process lets each leaf die over a long period of time, imbuing the leaf with the flavor and aroma characteristics that cigar connoisseurs desire. Once the leaf is properly aged, it is sorted according to its quality and appearance; some leaves are better suited as wrappers for the Cigars they will become, while others are used to fill the cigar.
All quality Cigars are hand-made. Some low-grade cigars are made using machinery but there are no high-quality cigars created in this fashion. Cigar rolling is a skill that takes a lifetime to develop, and an experienced Cigar-roller can produce hundreds of outstanding quality cigars each day. While rolling, the tobacco must be kept moist. The Cigar wrapper uses a special crescent-shaped knife known as a chaveta to shape the leaves appropriately in order to produce a tight, even-smoking cigar. After Rolling, cigars are stored in wooden racks for further drying, and the ends of the cigars are cut to a uniform length.
The cigars are then stored and aged, for as long as fifty years. The condition of the cigar must be carefully monitored during this time, with the temperature and humidity varying according to the length of the aging process. For shorter-term storage of a few years, a temperature of around 70 degrees Fahrenheit (21 degrees Celsius) is recommended, with a humidity level of 70%. Longer-term storage should be done at a temperature of 40 degrees Fahrenheit (4 degrees Celsius).
For people who are serious about smoking cigars you have to have the finest smoking Cigar Accessories. Get those accessories at CigarExperience.com.
Learn More
Visit www.cigarexperience.com to know more information on Cigars including manufacturing of cigars, events, rollers, etc.,
About Author
David Done works with DONE! SEO as a copy writer. Specializes in promoting websites for highly competitive terms like Cigars. You can reach him at DONE! SEO Services. |
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